Each Oliver Lewis hat is fully handmade and a one-of-its-kind. Our finest materials (for the hat bodies, for instance, this means rabbit felt) are crafted over a days-long process to endow you with long-lasting joy and confidence.

For bucket hats, please allow two weeks to craft your hat, for all others up to four weeks. 

Find out more about the most important steps of the process. 
Part 1 – How to block a hat to your individual size 



Part 2 – How to shape, tailor and finish a handcrafted Oliver Lewis